Author: eduard.lecha

Hai Robotics, a robotics technology company for warehouse automation, has established a strategic partnership with MIM Group, a specialist in industrial maintenance, to maintain all its devices in Spain and Portugal.

This alliance aims not only to improve the operational efficiency of automated warehouses in the region, but also to offer a rapid and effective response to any eventuality to eliminate or minimize downtime and ensure the performance and durability of all equipment.

Richie Chen, CEO of Hai Robotics, emphasized that this synergy “will allow us to offer all the company’s customers in Spain and Portugal superior service and ensure that our solutions and systems continue to exceed efficiency and performance expectations.”

For his part, Medir Lecha, CEO of MIM Group, highlighted his commitment and enthusiasm for “putting our group’s technology and comprehensive maintenance services at the service of a company as innovative and relevant as Hai Robotics. This work will serve to prevent, detect, and respond quickly and effectively to any potential breakdown resulting from the daily use of these devices, thus ensuring their optimal operation.”

ACR Robots

Hai Robotics is a pioneer in the development of autonomous mobile robot (ACR) systems that intelligently identify the appropriate containers or boxes within the distribution center and independently move them to the workstation. This technology allows a warehouse to be automated within one to two months of receiving the equipment. These ACR devices have already proven, after implementation in several projects, to increase operational efficiency and allow storage density to increase by between 80 and 400%.

What is a sorter and how does it work in modern logistics?

Sorters, or automated sorting systems, have become key components of intralogistics automation for retail, distribution, and e-commerce companies. Their implementation allows products to be sorted quickly and accurately with minimal human intervention, optimizing the flow of goods in warehouses and distribution centers. But what exactly are these devices, how do they work, and what are their differences? In this article, we discuss the main types of sorters, the criteria for choosing them, and their impact on operational efficiency.

Automated Sorting: Definition and Components

A sorter is an automated system for organizing and redirecting products or packages according to defined parameters, such as destination, size, or item type. Its purpose is clear: to optimize speed and accuracy in goods handling, especially in environments where the volume of operations is high and the margin of error must be minimized.

From a technical perspective, a typical sorter is composed of several essential elements. These include a conveyor belt that ensures the continuous movement of products, a reading system—such as scanners or cameras—that identifies items, and a diverting mechanism that can include pusher arms, tilting trays, pallets, or pop-up modules that redirect each package to the corresponding exit. These systems are managed by advanced control software that coordinates each movement and ensures process traceability.

Unlike conventional transport systems, which often rely on simple mechanical diverters or even manual intervention, sorters fully automate the sorting process. This reduces errors, speeds up response times, and improves the overall efficiency of the logistics chain.

Key Applications and Functions in the Warehouse

In a logistics environment, a sorter performs fundamental tasks. It sorts products according to their destination, separates items for order picking, organizes inventory based on turnover, and optimizes the flow of materials to different operational areas. Furthermore, by integrating with other automation systems—such as conveyors, AGVs, or stacker cranes—it enables synchronized and seamless operations.

The incorporation of sorters not only results in operational improvements but also in greater capacity to adapt to today’s market demands: more frequent, more varied orders with increasingly shorter delivery times.

What to consider when choosing a sorter?

Selecting the right sorter is not a trivial decision. There are multiple factors that must be carefully analyzed to ensure an efficient investment:

– Operation volume (units/hour): This parameter defines the speed the system must achieve to avoid bottlenecks. High volume requires high-capacity, sustained-performance sorters.

– Product variety: It is essential to know the range of weights, sizes, and shapes of the items that will pass through the system.

– Available space: The geometry of the warehouse determines the type of sorter that can be installed.

– Flexibility and scalability: The solution must be able to adapt to future variations in demand.

– Installation and maintenance costs: key factors in return on investment (ROI).

– Integration with other systems: the sorter must communicate seamlessly with the rest of the logistics infrastructure.

Linear Sorter vs. Circular Sorter

Two of the most widely used configurations in the industry are the linear sorter and the circular sorter. Both systems perform similar functions, but their design and application respond to different needs.

– Linear sorter: Its straight structure allows for high speeds and efficient handling of large volumes. Very useful in distribution centers where rapid sorting is a priority.

– Circular sorter: Although its speed is generally lower, it is a more compact option and adaptable to small spaces or complex logistics layouts. Useful when more delicate product handling or a more flexible layout of output stations is required.

Forward-thinking automation

In an environment where logistics efficiency has become a decisive competitive advantage, sorters are much more than machinery: they are an essential link in the digital transformation of intralogistics. Their ability to autonomously manage complex flows of goods is the answer to the growing demands of global markets.

At MIM Patchworkservice, we take intralogistics automation to the next level. From initial design to commissioning and maintenance, our team

Outbound merchandise dispatch management is crucial in any supply chain, as it determines the efficiency with which products leave the warehouse and reach the end customer. The integration of intralogistics automation systems at this stage, such as sorters, conveyors, radio frequency identification (RFID) tunnels, or rejection lines, results in faster order processing with fewer errors, streamlining the flow of products.
In this context, MIM Patchwork Service, a company with more than 20 years of experience implementing cutting-edge logistics solutions, offers its clients a range of comprehensive services, ranging from automation project design to maintenance. This 360-degree approach seamlessly integrates automation systems into any of the different stages of dispatch. An example of a dispatch with all its phases automated could be the following:
Product inflow for issuance
Automation begins in the inflow area, where products are received and validated for dispatch, thanks to the implementation of scanning systems and RFID tunnels. This technology not only ensures product traceability but also reduces errors and enables real-time inventory control. MIM Patchwork Service designs these types of custom solutions to ensure complete visibility into the flow of goods.
Sorting and Distribution
Once identified, products are moved through conveyor systems that optimize the flow of goods within the warehouse and allow for more efficient use of available space. Depending on operational needs, different types of conveyors are implemented, such as gravity roller systems, motorized conveyors, belt conveyors, spiral conveyors, and more.
Sorting goods to ensure that each item follows the most efficient route and is directed to the correct destination within the warehouse, whether for consolidation, packaging, or shipping, is crucial. Sorting systems, along with technologies such as barcode readers, RFID, or weight and volume sensors, analyze products according to specific characteristics. In this way, they can be classified according to destination, product type, size, weight, among other criteria. The system identifies the best route or location for each item and ensures it reaches its next stage without delay.
Rejection Line and Error Management
In the same selection process mentioned above, products that do not meet the correct classification criteria (weight, volume, etc.) or have labeling errors are diverted by the sorter to a rejection line, where a quality inspection is carried out. This system ensures that defective products do not reach the end customer, which improves the reliability of the logistics process and allows for a rapid response to any incident.
Order Preparation and Shipping
Once processed and sorted, the products are conveniently organized in the shipping area to optimize load volumes and prepare for shipment on the appropriate route or distribution method. Telescopic conveyors are an automation system of particular relevance in this work. These devices facilitate the efficient loading of products onto trucks, reducing loading times and improving operator ergonomics. This not only improves shipping efficiency but also ensures greater safety throughout the entire process.
Benefits of Intralogistics Automation in Outbound
Implementing intralogistics automation systems for freight forwarding offers multiple strategic benefits:

Reduced processing times: Automation systems ensure faster delivery times by reducing and streamlining the time required to process each order.

Accurate inventory management: Automatic identification using RFID devices or other similar systems ensures precise management, reducing delivery incidents.

Optimized resources and space: Conveyors and sorting systems make the most of the available space, while reducing manual handling and improving operational capacity.

Improved safety and ergonomics: Automation minimizes occupational hazards and creates a safer work environment for workers by reducing the most tedious and repetitive tasks.
A better customer experience: Faster and more accurate deliveries increase customer satisfaction, while strengthening loyalty and the company’s competitiveness.

Intralogistics is a crucial element in ensuring business efficiency, as this discipline deals with the management and optimization of the internal flow of materials, goods, and information within a company or facility. But what exactly is it, and why is it essential?

Unlike traditional logistics, which primarily deals with the transportation of materials, intralogistics focuses its efforts on a company’s internal processes. This includes activities such as receiving, storage, order preparation, internal transportation, and shipping. The objective of this field is to ensure that each action is carried out with maximum efficiency, while reducing time, costs, and errors.

Why Intralogistics Matters

“Intralogistics must ensure agility, efficiency, and resource optimization in order fulfillment and response times. This not only strengthens the company’s internal processes but also guarantees better service to the end customer and competitiveness,” explain MIM Patchwork Service, specialists in industrial solutions with more than two decades of experience. Among its key benefits are:

Error reduction: Automated systems, such as radio frequency identification (RFID) tunnels or sorters, reduce errors in order picking and delivery.
Space optimization: Automated storage solutions allow for more efficient use of warehouse and logistics center space.
Process agility: Technology such as conveyors and robotic systems significantly reduces preparation and shipping times.
Increased profitability and safety: Automating repetitive or physically demanding tasks reduces the risk of injury and operating costs, while increasing productivity.
In contrast, poor planning of companies’ internal processes or a lack of the technology and resources necessary for their proper functioning results in the opposite effect: high costs, delays, and loss of trust.

New intralogistics technology

Technological advancements in recent years have boosted the potential of intralogistics, thanks to the integration of automated systems and their connection to the internet. Some of the most notable additions include:

Automation and robotics: Automatic transport and sorting options, such as sorters or autonomous guided vehicles (AGVs), optimize tasks such as picking and the movement of goods.
Real-time management systems: With integrated platforms such as warehouse management systems (WMS) or resource planning systems (ERP), companies can monitor their inventory, anticipate demand, and make informed decisions.
Security and traceability: Solutions such as RFID tunnels and Internet of Things (IoT)-connected sensors allow for comprehensive tracking of each product and protect internal flows.
Sustainability: Automation reduces energy consumption in all the processes it involves and minimizes waste.
How can I implement this technology in my business?

The benefits of implementing efficient intralogistics are well proven, but its proper implementation is not an easy task: where to start? What do I need? What is the most appropriate investment? etc. This work requires extensive knowledge and experience to coordinate all the necessary elements, from the design of warehouse facilities to the integration of devices and staff training.

The MIM Patchwork Service team, aware of this situation, is dedicated to supporting its clients throughout the entire process. In addition to designing customized solutions, they handle the manufacturing, assembly, commissioning, and constant evolution of the systems. This comprehensive approach ensures that companies can quickly adapt to market demands without sacrificing efficiency. This guarantees a solid and lasting solution that truly and tangibly transforms the company’s operations.

“Organizations that adopt these technologies will be better positioned to compete in an increasingly demanding global market. Investing in automation not only optimizes internal processes but also ensures the ability to respond to potential changes or trends. In our work, we combine cutting-edge technology with a customized approach to offer automation solutions that not only respond to current demands but also prepare companies for the future,” explains MIM Patchwork Service.

What are you waiting for to take your business efficiency to the next level? At MIM Patchwork Service, we design comprehensive solutions that combine technology.

Conveyors, also known as industrial conveyors, are an essential component of today’s logistics and industry, where automation plays an increasingly important role. These systems efficiently transport all types of materials, optimize product flow, reduce costs, and improve safety when handling goods in all types of warehouses, factories, and logistics centers.

Conveyors come in a wide variety of models and configurations to meet the unique needs of each sector. Incorporating these systems makes all the difference, but what are the main conveyor models and what is their ideal application? We’ll explain.

Main Types of Conveyors

Industrial conveyors can be classified according to their design, load type, structure, sector, etc. A selection of the most representative models, as pointed out by the intralogistics automation specialists at MIM Patchwork Service, could be the following: “belt, telescopic, roller, chain, vertical, or hanging conveyors.”

Belt Conveyors

Belt conveyors transport goods using a belt that moves between two drums. The load remains stationary throughout the entire journey, while the system takes care of all the work. Therefore, they are highly stable, making them the ideal device for moving fragile or small goods. Furthermore, they can adapt to a wide variety of operational needs, such as straight routes, curved paths, inclines, and more.

They are especially useful in key processes such as receiving, picking, and shipping, thanks to their ability to optimize work time and reduce manual effort.

Telescopic Conveyors

These devices streamline the loading and unloading of goods using a telescopic system of sliding sections with belts or rollers on their surface. Their extendable structure allows for length adjustment, and they feature a control panel that allows for speed, height, and direction adjustments.

They optimize available space and facilitate the flow of goods for loading and unloading trucks, containers, and rail cars. For this reason, they have already become an essential solution in warehouses, ports, and distribution centers.

Roller Conveyors

These types of conveyors specialize in the transfer, accumulation, and distribution of goods on pallets. The goods are moved by motorized rollers. Furthermore, their modular structure allows these devices to adapt to all types of workspaces. Regarding their applications within industry, these devices are found in strategic areas such as receiving, distribution, and shipping.

Chain Conveyors

Chain conveyors transfer, accumulation, and distribution of goods on horizontal pallets when roller systems are not possible. They have an impressive capacity to handle heavy loads and adapt to different configurations. These unique features make these conveyors a key solution for logistics automation.

Vertical Conveyors

These systems allow for the vertical transport of goods and are the best option both for optimizing space and for creating high-density warehouses. They feature a modular design with different formats (spiral, inclined, etc.) that integrates easily with other industrial equipment such as roller, belt, or chain conveyors. Available in various sizes and heights, these conveyors allow the transfer of bags, trays, boxes, or pallets.

Hanging Conveyors

These conveyors transport and sort products suspended on hangers or clips vertically or horizontally. The system completes the route using a chain that can rotate, tilt, or advance in a straight line. They are common in the textile industry, but are also capable of transferring light loads using hanging bags. Among the most recognized types of these conveyors are the pin and click models.

Pin conveyors, ideal for up-and-down systems, transfer hangers with pins without accumulation and feature optical sensors at the beginning and end of the section that activate or stop the system depending on the flow of garments. Click systems, on the other hand, secure garments with clips that allow them to be compressed to optimize space. This type of model can be used as a conveyor, sorter, and even an accumulator.

360º Intralogistics Automation Solutions

At MIM Patchwork Service, we develop comprehensive intralogistics automation projects, from solution design to maintenance, and we support our clients throughout the entire lifecycle of their facilities. Our partners are

MIM Patchwork Service’s telescopic conveyors offer a unique combination of advanced technology and custom-designed solutions that will allow you to maximize the performance of your supply chain. These devices guarantee superior performance, as they not only optimize the transport of goods but also adapt to a wide variety of operational needs.

Unlimited Adaptability

MIM Patchwork Service’s telescopic conveyors are designed for total flexibility. With lengths ranging from 6 to 22 meters, these systems can be adjusted to the available space in your warehouse to maximize work area efficiency. Thanks to their lifting system, available in hydraulic and electric options, their height can be precisely adjusted, facilitating safe and ergonomic load handling. They also feature belts or rollers that adapt to different types of loads, with available widths of 600, 800, and 1,000 mm, and a load capacity of up to 50 kg/m.

Precise Motion Control

Our telescopic conveyors incorporate an electric control system that allows precise adjustment of speed (from 20 to 60 m/min) and transport direction. This reversible control capability ensures optimal workflow, reducing downtime and minimizing errors.

Customized Features for Your Business

At MIM Patchwork Service, we understand that every logistics operation is unique. Therefore, our telescopic conveyors offer extensive customization options. Specifically, these systems can be equipped with a wide variety of additional systems that enhance their functionality, such as:

Merchandise accounting systems for precise inventory control.
RFID (Radio Frequency Identification) technology for efficient product identification and tracking.
Weighing and labeling devices that automate critical supply chain processes, saving time and effort.
Sorting options that facilitate the reorganization and distribution of products according to different criteria.
Innovation that transforms your logistics

MIM Patchwork Service’s telescopic conveyors take your supply chain to the next level. By investing in these devices, you guarantee greater flexibility and responsiveness to today’s market demands, which translates into improved productivity and a significant reduction in operating costs.

Our technology and customized solutions are designed to adapt to your company’s specific needs and optimize your workflow. Contact us today and transform your logistics with MIM Patchwork Service’s innovation!

In the competitive world of e-commerce, where every minute counts, an efficient warehouse makes the difference between success and failure. In fact, according to the latest survey by the prestigious consulting firm McKinsey, more than 80% of retailers will increase their investment in automation in the next two to three years. By 2024, as reflected in Shopify data, it is estimated that more than 2.7 billion people will make an online purchase. This incredible demand, coupled with the expectation of fast, error-free deliveries, is leading companies of all types to implement e-commerce intralogistics automation systems.

In this context, the MIM Patchwork Service team, which has more than 20 years of experience in the execution and development of intralogistics automation projects, will delve into why these systems are not only an option, but a strategic necessity for e-commerce companies.

Advantages of Intralogistics Automation:

1. Faster Shipping

According to the latest study conducted by Ipsos for Amazon, 46% of online shoppers consider speed of delivery to be one of the most influential factors when making a purchase. Furthermore, 21% would be willing to pay more to receive their order sooner. Improving processing times is important. So much so that 41.9% of companies in the sector consider improving the timeliness of their shipments a priority, as indicated by the latest study by VDC Research Group.

Incorporating intralogistics automation systems capable of handling large volumes of orders accurately and quickly, such as Interrol sorters, is key to reducing processing times and reducing potential errors. These types of devices come in a variety of designs—such as cross-belt, pop-up, vertical, etc.—and adapt to the unique needs of each customer.

Cross-belt sorters, which come in either a vertical or horizontal format, are one of the most notable systems in this category, thanks to their speed and scanning technology, which allows them to identify each product and send it to its destination via a cross-belt system. Specifically, these systems can sort up to 20,000 products per hour weighing up to 50 kilos in their horizontal format, and up to 12,000 per hour with a maximum of 35 kilos in their vertical version.

2. Error Reduction

Precise order management, especially in phases such as order preparation (picking) and product packaging, is essential to meeting customer expectations. Companies in the sector are aware of this situation—41.5% already identify the need to optimize their perfect order rate as a priority, according to research by VDC Research Group.

If there’s one thing that characterizes intralogistics automation systems, it’s error reduction. These solutions feature radio frequency identification (RFID) and scanning technologies with success rates of up to 99%. In addition to sorters and other solutions, another system that leverages the virtues of this technology is autonomous mobile robots (AMRs).

This system of vehicles that independently transport packages is ideal for the transport, sorting, and distribution of merchandise in a warehouse or logistics center. These devices move freely throughout the facility, without the need for a guided path, and are capable of avoiding obstacles. Thanks to the cameras and scanners they are equipped with, they know the pickup and delivery destination and are capable of creating alternative routes. Their work is recorded at all times, and this also ensures better product traceability. They have a speed of up to 1.8 meters per second and a battery life of up to 15 hours between charges.

3. Increase storage space

Optimizing storage capacity is another of the major challenges facing all e-commerce businesses. In fact, it is a key aspect for 44.4% of companies in the sector, as revealed by the VDC Research Group study. Automation allows for maximizing the use of available warehouse space, as well as improving the organization and access to stored products.

Automated solutions offer a wide variety of formats and designs that allow for the efficient movement of goods in a space that is minimized. Spiral-shaped overhead conveyors or sorters are a perfect example of this. Furthermore, thanks to their extensive adaptability and customization capabilities, sorters can adapt their length, height, and layout to the specific needs of each case.

MIM Patchwork Service: A Success Story

A company can integrate and combine different intralogistics automation solutions depending on its needs.

Belt conveyors have become an essential element in multiple industrial sectors, facilitating the efficient and safe movement of goods in factories, warehouses, and logistics centers. They optimize production and distribution processes, ensure stable product transport, and reduce operating times. From lightweight materials to larger loads, these systems represent a versatile solution that adapts to the needs of each industry.

A fundamental transport system in modern industry

Belt conveyors are continuous transport systems for moving materials from one point to another using a flexible belt that moves over a set of motorized drums. Their basic structure includes three essential elements: the belt, the drive system (motor and drums), and the support structure.

Compared to roller conveyors, belt conveyors are ideal for goods that require greater stability, such as small products or those with uneven bases. They are used in sectors such as the automotive industry, the food industry, logistics, and mining, among others. The flexibility of their design allows them to adapt to environments with complex routes that include curves, slopes, and inclines. They are very useful tools in processes such as receiving, picking, and shipping.

Applications and advantages in different sectors

Belt conveyors stand out for their ability to adapt and integrate into production or logistics processes with total efficiency. Some of their main advantages include:

Optimization of time and resources: By automating the transfer of goods, handling times are reduced and productivity is increased.
Reduction of occupational risks: They minimize the physical effort required to transport heavy loads, while reducing the risk of accidents.
Versatility in product handling: They can transport packaged and unpackaged materials, regardless of their shape or size.
Customization capabilities: You can choose from different belt materials (PVC, polyurethane, FDA for food), as well as specific configurations with side guides, variable speed drives, and other accessories according to the needs of each operation.
MIM Patchwork Service Technical Specifications and Solutions

MIM Patchwork Service offers a wide range of belt conveyors that guarantee efficiency and durability in any industrial environment. These systems, which can be fully configured and customized to meet the specific needs of each operation, feature:

Lengths of up to 10 meters per unit.
Flexible configuration with an external side motor or a central motor with a drum motor or motorized roller for ultra-light conveyors.
Possibility of direct mounting with a motor-variator system.
Inclinations of up to 15 degrees from the vertical.
Regarding technical specifications, MIM Patchwork Service belt conveyors feature:

Belt widths available in 420 mm, 620 mm, 820 mm, and 1020 mm.
Load capacities ranging from 35 kg to 50 kg.
Adjustable conveying speeds from 0.4 m/s to 2.5 m/s.
Thanks to this variety of options, MIM Patchwork Service belt conveyors have established themselves as an efficient solution for automating logistics and industrial processes, contributing to improving the competitiveness and profitability of the companies that implement them.

Why choose MIM Patchwork Service?

At MIM Patchwork Service, we design belt conveyors that combine innovation, quality, and adaptability. Our team of experts will advise you on finding the best solution based on the needs of your operation. Optimize your logistics and improve your profitability with the right technology. Contact us today and take your productivity to the next level!