Category: MIM

What is a sorter and how does it work in modern logistics?

Sorters, or automated sorting systems, have become key components of intralogistics automation for retail, distribution, and e-commerce companies. Their implementation allows products to be sorted quickly and accurately with minimal human intervention, optimizing the flow of goods in warehouses and distribution centers. But what exactly are these devices, how do they work, and what are their differences? In this article, we discuss the main types of sorters, the criteria for choosing them, and their impact on operational efficiency.

Automated Sorting: Definition and Components

A sorter is an automated system for organizing and redirecting products or packages according to defined parameters, such as destination, size, or item type. Its purpose is clear: to optimize speed and accuracy in goods handling, especially in environments where the volume of operations is high and the margin of error must be minimized.

From a technical perspective, a typical sorter is composed of several essential elements. These include a conveyor belt that ensures the continuous movement of products, a reading system—such as scanners or cameras—that identifies items, and a diverting mechanism that can include pusher arms, tilting trays, pallets, or pop-up modules that redirect each package to the corresponding exit. These systems are managed by advanced control software that coordinates each movement and ensures process traceability.

Unlike conventional transport systems, which often rely on simple mechanical diverters or even manual intervention, sorters fully automate the sorting process. This reduces errors, speeds up response times, and improves the overall efficiency of the logistics chain.

Key Applications and Functions in the Warehouse

In a logistics environment, a sorter performs fundamental tasks. It sorts products according to their destination, separates items for order picking, organizes inventory based on turnover, and optimizes the flow of materials to different operational areas. Furthermore, by integrating with other automation systems—such as conveyors, AGVs, or stacker cranes—it enables synchronized and seamless operations.

The incorporation of sorters not only results in operational improvements but also in greater capacity to adapt to today’s market demands: more frequent, more varied orders with increasingly shorter delivery times.

What to consider when choosing a sorter?

Selecting the right sorter is not a trivial decision. There are multiple factors that must be carefully analyzed to ensure an efficient investment:

– Operation volume (units/hour): This parameter defines the speed the system must achieve to avoid bottlenecks. High volume requires high-capacity, sustained-performance sorters.

– Product variety: It is essential to know the range of weights, sizes, and shapes of the items that will pass through the system.

– Available space: The geometry of the warehouse determines the type of sorter that can be installed.

– Flexibility and scalability: The solution must be able to adapt to future variations in demand.

– Installation and maintenance costs: key factors in return on investment (ROI).

– Integration with other systems: the sorter must communicate seamlessly with the rest of the logistics infrastructure.

Linear Sorter vs. Circular Sorter

Two of the most widely used configurations in the industry are the linear sorter and the circular sorter. Both systems perform similar functions, but their design and application respond to different needs.

– Linear sorter: Its straight structure allows for high speeds and efficient handling of large volumes. Very useful in distribution centers where rapid sorting is a priority.

– Circular sorter: Although its speed is generally lower, it is a more compact option and adaptable to small spaces or complex logistics layouts. Useful when more delicate product handling or a more flexible layout of output stations is required.

Forward-thinking automation

In an environment where logistics efficiency has become a decisive competitive advantage, sorters are much more than machinery: they are an essential link in the digital transformation of intralogistics. Their ability to autonomously manage complex flows of goods is the answer to the growing demands of global markets.

At MIM Patchworkservice, we take intralogistics automation to the next level. From initial design to commissioning and maintenance, our team

Intralogistics Automation in Outbound Goods Dispatch: Control, Efficiency, and Precision

Outbound goods dispatch management is crucial in any supply chain, as it determines the efficiency with which products leave the warehouse and reach the end customer. Integrating intralogistics automation systems at this stage, such as sorters, conveyors, radio frequency identification (RFID) tunnels, or rejection lines, results in faster order processing with fewer errors, streamlining the flow of products.

In this context, MIM Patchwork Service, a company with more than 20 years of experience implementing cutting-edge logistics solutions, offers its clients a range of comprehensive services, ranging from automation project design to maintenance. This 360-degree approach seamlessly integrates automation systems into every stage of the dispatch process. An example of a dispatch process with all its phases automated could be the following:

Product Intake for Issuance

Automation begins in the incoming area, where products are received and validated for shipment, thanks to the implementation of scanning systems and RFID tunnels. This technology not only ensures product traceability but also reduces errors and allows for real-time inventory control. MIM Patchwork Service designs this type of customized solutions to ensure full visibility of the flow of goods.

Sorting and Distribution

Once identified, products are moved through conveyor systems that optimize the flow of goods within the warehouse and allow for more efficient use of available space. Depending on operational needs, different types of conveyors are implemented, such as gravity roller systems, motorized systems, belt systems, spiral systems, and more.

Sorting goods to ensure that each item follows the most efficient route and is directed to the correct destination within the warehouse, whether for consolidation, packaging, or shipping, is crucial. Sorter systems, along with technologies such as barcode readers, RFID, or weight and volume sensors, analyze products according to specific characteristics. In this way, they can be classified according to destination, product type, size, weight, among other criteria. The system identifies the best route or location for each item and ensures it reaches the next phase without delay.

Rejection Line and Error Management

In the same selection process mentioned above, products that do not meet the correct classification criteria (weight, volume, etc.) or have labeling errors are diverted by the sorter to a rejection line, where a quality inspection is carried out. This system ensures that defective products do not reach the end customer, which improves the reliability of the logistics process and enables a rapid response to any incident.

Order Preparation and Shipping

Once processed and classified, the products are conveniently organized in the shipping area to optimize load volumes and prepare for shipment on the appropriate route or distribution method. Telescopic conveyors are an automation system of particular relevance in this field. These devices facilitate the efficient loading of products onto trucks by reducing loading times and improving operator ergonomics. This not only improves shipping efficiency but also ensures greater safety throughout the entire process.

Benefits of Intralogistics Automation in Outbound

Implementing intralogistics automation systems for outbound merchandise offers multiple strategic benefits:

Reduced processing times: Automation systems guarantee faster delivery times by reducing and streamlining the time required to process each order.

Accurate inventory management: Automatic identification using RFID devices or other similar systems ensures precise management, reducing delivery incidents.

Optimization of resources and space: Conveyors and sorting systems allow for maximum use of space, while reducing manual handling and improving operational capacity.
Improved safety and ergonomics: Automation minimizes workplace risks and creates a safer work environment for workers by reducing the most tedious and repetitive tasks.
A better customer experience: Faster and more accurate deliveries increase customer satisfaction, while strengthening the company’s loyalty and competitiveness.

Industrial conveyors, also known as conveyors, are an essential component of today’s logistics and industry, where automation plays an increasingly important role. These systems efficiently transport all types of materials, optimize product flow, reduce costs, and improve safety when handling goods in all types of warehouses, factories, and logistics centers.

Furthermore, conveyors come in a wide variety of models and configurations to meet the unique needs of each sector. Incorporating these systems makes a difference, but what are the main conveyor models available and what is their ideal application? We’ll explain them in detail below.

Main Types of Conveyors

Industrial conveyors can be classified according to their design, load type, structure, sector, etc. A selection of the most representative models, as pointed out by the intralogistics automation specialists at MIM Patchworkservice, could be: “belt, telescopic, roller, chain, vertical, or hanging conveyors.”

1. Belt Conveyors

First, belt conveyors transport goods using a belt that moves between two drums. The load remains stationary throughout the entire journey, while the system takes care of all the work. Therefore, they are highly stable, making them the ideal device for moving fragile or small goods. Furthermore, they can adapt to a wide variety of operational needs, such as straight paths, curved trajectories, inclines, etc. They are especially useful in key processes such as receiving, picking, or shipping, thanks to their ability to optimize work time and reduce manual effort.

2. Telescopic Conveyors

Telescopic conveyors streamline the loading and unloading of goods using an extendable system of sliding sections with belts or rollers. Their adjustable structure allows for length adjustment, and they feature a control panel to regulate speed, height, and direction.

This type of conveyor specializes in the transfer, accumulation, and distribution of goods on pallets. Furthermore, their modular structure allows them to be easily integrated into all types of workspaces. Regarding their applications, they are typically located in strategic areas such as receiving, distribution, and shipping.

3. Roller Conveyors

Next, roller conveyors allow for the vertical transport of goods and are ideal for both optimizing space and creating high-density warehouses. Their modular design includes different formats (spiral, inclined, etc.) and is easily integrated with other equipment such as belt or chain conveyors.

Available in various sizes and heights, these conveyors allow the transfer of bags, trays, boxes, or pallets, providing flexibility to any logistics flow.

4. Chain Conveyors

When roller systems are not possible, chain conveyors are an excellent alternative. These devices move, accumulate, and distribute goods on horizontal pallets, with an outstanding capacity to handle heavy loads and adapt to different configurations.

Thanks to these features, they are positioned as a key solution within logistics automation systems.

5. Vertical Conveyors

Likewise, vertical conveyors optimize available space and facilitate the flow of goods for loading and unloading trucks, containers, or rail cars.

For these reasons, they have already become an essential solution in warehouses, ports, and distribution centers where space and efficiency are critical factors.

6. Hanging Conveyors

Finally, hanging conveyors allow products to be transported and sorted vertically or horizontally using hangers or clips. The path is completed with a chain that can rotate, tilt, or advance in a straight line.

Although they are common in the textile industry, they can also transport light loads in hanging bags. Among the best-known models are the pin and click systems.

Pin conveyors, ideal for up-and-down systems, transport hangers with pins without accumulation. They incorporate optical sensors that activate or stop the system depending on the flow of garments.

Click systems, on the other hand, hold garments with clips that allow them to be compressed, optimizing space. This type of conveyor can also function as a sorter or accumulator.

360º intralogistics automation solutions

At MIM Patchwork Service, we develop comprehensive automation projects.

MIM strengthens its presence in Europe through a comprehensive strategy, ranging from industrial maintenance to the development and implementation of intralogistics automation projects.

The company has more than 450 professionals and over two decades of experience. It offers customized solutions for key sectors such as e-commerce, the textile industry, and warehousing.

As part of this expansion, MIM Group has established strategic alliances with leading companies, such as Hai Robotics. It also manages the maintenance of autonomous mobile robots (AMRs) and automated guided vehicles (AGVs) in Spain and Portugal.

High-performance industrial and logistics maintenance

To offer an efficient service, MIM Group applies a comprehensive approach to intralogistics maintenance. This approach combines preventive and corrective techniques, such as thermographic studies and vibration analysis.

In addition, the service includes 24/7 technical assistance, scheduled preventive maintenance, and rapid repairs. It also includes key performance indicator management (SIGMIMONE) and conductive maintenance. All of this is aimed at maximizing its customers’ productivity.

“Our priority is to ensure our clients’ operational continuity by anticipating potential failures and resolving them as quickly as possible,” explained Medir Lecha Puig, CEO of the company.

Additionally, these services are complemented by advanced industrial cleaning solutions, specifically designed for logistics and industrial environments.

Automation and technology for operational efficiency

Intralogistics automation is one of MIM Group’s main priorities. The company offers a wide range of solutions that optimize warehouse operations from start to finish.

These include conveyors, robots, and conveyors, which improve efficiency and reduce waiting times. Also worthy of special attention are radio frequency identification (RFID) tunnels. These systems facilitate the sorting of goods in both inbound and outbound processes.

In addition, MIM Group develops its own software and Artificial Intelligence (AI) systems. These tools increase operational accuracy and reduce human error.

According to Lecha, “this approach has led to improvements in product transport efficiency of up to 25% and reduced delivery times by around 30% in various projects.”

Success stories: e-commerce project

MIM Group has already implemented high-performance solutions throughout Europe. Its projects have had a significant impact in sectors such as e-commerce and the textile industry.

A notable case is a comprehensive system developed for an e-commerce company. This solution processes more than 9,000 packages per hour and includes three order picking areas for 64 operators. It also includes conveyors and a high-speed induction line connected to a cross-belt sorter.

These cases reflect the company’s ability to adapt its solutions to each client’s needs. As a result, it optimizes processes and reduces operating costs.

“With this strategy, MIM Group strengthens its position in the intralogistics automation and industrial maintenance sector,” concluded Medir Lecha Puig. “We offer scalable and sustainable solutions for businesses across Europe.”

Take the next step

Want to discover how automation and maintenance solutions can transform your operations? Contact our team and take your business to the next level.

MIM Successfully Closes its Participation at the Unire Trade Fair

The Unire trade fair, the leading event for welding and industrial technologies in the region, has concluded, and MIM Group concludes its participation with positive results and new business opportunities.

During the event, the company presented its innovative laser welding solutions, attracting a large number of visitors to its stand. Customers, distributors, and industry professionals came to learn firsthand about MIM Group’s latest developments and explore potential collaborations.

“We are very grateful for the great reception we received at Unire. It was an excellent opportunity to strengthen relationships with our partners, meet new customers, and continue consolidating our market presence,” said Carlos Ruiz, Commercial Director of MIM Group.

The trade fair also served as a key space for the exchange of knowledge and industry trends, allowing MIM Group to reaffirm its commitment to innovation and excellence in its products and services.

With the conclusion of this edition of Unire, MIM Group is preparing to continue growing and offering cutting-edge solutions for the industry. “This event motivates us to continue moving forward, with our focus on technological evolution and customer satisfaction,” the company concluded.

Autonomous Mobile Robots (AMR): Speed, Precision, and Efficiency

Autonomous mobile robots (AMRs) have burst onto the scene in the logistics sector and have forever transformed warehousing and distribution processes. Thanks to their technology, these devices travel independently through facilities, avoid obstacles, and optimize their routes in real time. For this reason, many companies are adopting these systems to improve productivity, reduce errors, and ensure greater product traceability.

Technology and Operation

Unlike automated guided vehicles (AGVs), AMRs operate without the need for predefined paths. Instead, these devices feature multiple sensors and cameras, as well as Artificial Intelligence (AI) systems, which allow them to interpret their surroundings and make decisions in real time. This equipment gives them unprecedented flexibility in managing warehouses and distribution centers.

In addition, the software on these robots efficiently assigns tasks and selects the best route for each operation. They can also connect with other automation systems, such as modular conveyors or robotic arms. This expands their capacity and applications.

Key Benefits in Logistics

Incorporating AMRs in warehouses and distribution centers brings significant improvements. The main advantages include:

Autonomy and flexibility: They move without restrictions and adjust their route in real time according to operational needs.

Improved safety: Thanks to their anti-collision sensors, they operate in collaborative environments with people and other machines without risk.

Optimization of logistics flow: They automate processes in a scalable manner and adapt to peaks in demand and business growth.

Error reduction and increased traceability: Their precision minimizes errors in goods handling. They also facilitate detailed inventory control.

Integration with other systems: They are compatible with a wide variety of devices and warehouse management systems.

Applications in various industries

AMRs have proven their versatility across multiple industries. Common applications include:

Person-to-goods picking: Assists operators in order preparation, optimizing routes and reducing physical effort.

Goods-to-person picking: Automates the transfer of products from the warehouse to order picking stations.

Pallet flow: Complements or replaces forklifts and other manual transport equipment.

Order dispatch: Connects picking, consolidation, and packaging areas with the dispatch area. This reduces delivery times.

Manufacturing and production: Transports materials in assembly lines and flexible manufacturing processes.

Proprietary technology and devices

At MIM Patchwork Service, we design and develop mobile autonomous conveyors adapted to different load levels and operational requirements. Currently, our AMR range includes:

Lightweight Conveyors:

MPW-AMR-TL 1: Load capacity up to 60 kg, maximum speed of 1.8 m/s, rotation up to 180°/s, and a 15-hour runtime.

MPW-AMR-TL 2: Load capacity up to 90 kg, maximum speed of 1.35 m/s, rotation up to 180°/s, and a 15-hour runtime.

Heavyweight Conveyors:

MPW-AMR-TP 1: Load capacity up to 250 kg, maximum speed of 1.2 m/s, rotation up to 120°/s, and a 13-hour runtime.

MPW-AMR-TP 2: Load capacity up to 1,500 kg, maximum speed of 1.8 m/s, rotation up to 60°/s, and a 12.5-hour runtime.

In addition, MIM Patchwork Service’s fleet management software allows for simultaneous simulation of up to 10 robots from three different fleets. This operation can be scaled up to 100 units in real-life scenarios. This makes it possible to:

Visualize the location and status of each robot in real time.

Select optimal routes based on human traffic.

Prioritize tasks based on job criticality.

Identify blocked routes and generate alternative paths to avoid interruptions.

Comprehensive logistics solutions

From warehouse management to material flow control, MIM Patchwork Service offers customized solutions to improve efficiency and productivity. Are you ready to take your logistics to the next level? Discover how our Autonomous Mobile Robots (AMRs) can transform your operations.

Contact us today and start optimizing your supply chain with the most advanced technology!

Belt Conveyors: Agility and Precision in the Movement of Goods

Belt conveyors have become an essential element in multiple industrial sectors. They facilitate the efficient and safe movement of goods in factories, warehouses, and logistics centers. They also optimize production and distribution processes, ensure stable product transport, and reduce operating times.

From lightweight materials to bulky loads, these systems offer a versatile solution that adapts to the needs of each industry.

A Key Conveyor System for Modern Industry

Belt conveyors are continuous transport systems that move materials from one point to another using a flexible belt. This belt moves on a set of motorized drums. Their basic structure includes three main components: the belt, the drive system (motor and drums), and the support structure.

Unlike roller conveyors, belt conveyors are ideal for goods that require greater stability. This makes them especially suitable for small products or those with an uneven base.

They are widely used in sectors such as the automotive, food, logistics, and mining industries. Furthermore, their flexible design allows them to adapt to environments with complex routes, such as curves, slopes, or inclines. Therefore, they are especially useful in processes such as receiving, picking, and shipping.

Applications and advantages in various sectors

Belt conveyors stand out for their ability to be efficiently integrated into production and logistics processes. Their main advantages include:

Optimization of time and resources: they automate the transfer of goods, reducing handling times and increasing productivity.

Reduction of occupational risks: they minimize the physical effort required and reduce the likelihood of accidents.

Versatility in product handling: they transport packaged or unpackaged materials, regardless of their shape or size.

Customizable: they can be adapted using different belt materials (PVC, polyurethane, FDA for food), as well as configurations with side guides, variable speed drives, and other accessories according to each operation.

MIM Patchwork Service Technical Solutions

MIM Patchwork Service offers a range of belt conveyors designed to ensure efficiency and durability in any industrial environment. These systems can be fully configured to meet each customer’s needs. Their features include:

Lengths of up to 10 meters per unit.

Flexible configuration: external side motor or central drum motor for ultra-light conveyors.

Direct assembly with a motor-drive system.

Inclinations up to 15° from the vertical.

Technical Specifications

Belt widths: 420 mm, 620 mm, 820 mm, and 1020 mm.

Load capacity: between 35 kg and 50 kg.

Adjustable speed: from 0.4 m/s to 2.5 m/s.

Thanks to this variety of options, MIM Patchwork Service belt conveyors are established as an effective solution for automating industrial and logistics processes. Thus, they directly contribute to improving companies’ competitiveness and profitability.

Why choose MIM Patchwork Service?

At MIM Patchwork Service, we design belt conveyors that combine innovation, quality, and adaptability. Our team of experts will advise you on finding the most suitable solution for your operation.

Optimize your logistics, improve your profitability, and take a step forward with the right technology. Contact us today and take your productivity to the next level!

MIM Automation: Intralogistics Powering Modern Industry

Today, intralogistics is a key factor in sectors such as industry, distribution, omnichannel commerce, and automated production. In this context, the increasing complexity of supply chains demands flexible, scalable, and secure solutions capable of responding to constantly evolving demands. Therefore, MIM Patchworkservice is positioned as a leader in the development of comprehensive solutions that optimize warehouse management, internal transport, and the automation of logistics processes.

Innovation in Intralogistics: Key Sectors

1. Pharmaceutical and Cosmetics Industry

First and foremost, intralogistics in the pharmaceutical sector requires precision, traceability, and speed. To this end, MIM Patchworkservice designs solutions that guarantee error-free deliveries, adapted to strict quality and safety regulations. Its key innovations include:

Group picking and advanced sorting systems.

Seamless traceability to ensure quality control.

Gentle handling for sensitive cosmetic products.

Effective response to demand peaks and omnichannel distribution.

2. Industrial sector: automation for production

Furthermore, efficient management of material flow is essential in industry. In this sense, MIM Patchworkservice develops solutions that integrate cutting-edge technology to optimize every phase of the production process:

Manual, semi-automatic, and automatic storage systems.

High-speed stacker cranes and picking solutions.

Robotic palletizing and depalletizing.

Customized workstations for greater productivity.

3. Warehousing and distribution: adaptation to the omnichannel model

Furthermore, the evolution of commerce has blurred the lines between B2B and B2C, demanding fast, error-free deliveries. Faced with this challenge, MIM Patchworkservice responds with efficient solutions to optimize logistics in distribution warehouses:

Manual, semi-automatic, and automatic picking.

Efficient returns management and order flow optimization.

IT solutions for flexible and scalable operations.

4. Fashion: Intralogistics at the service of speed

In parallel, the rise of e-commerce has revolutionized logistics management in the fashion sector. Consequently, the need to deliver orders in record time and manage returns with minimal impact on operating costs has driven demand for innovative solutions such as:

Versatile storage systems for hanging and folded garments.

Technologies to minimize product handling.

Optimizing order preparation and returns.

5. Food and beverage: efficiency in motion

Finally, warehouse management in the food industry must respond to a market that demands variety, speed, and strict regulatory compliance. With this in mind, MIM Patchworkservice develops solutions that include:

Compact and automated storage systems.

Pallet conveyors and ergonomic workstations.

Fault detection technologies to ensure product quality.

The comprehensive solution your company needs

In conclusion, MIM Patchworkservice not only offers cutting-edge technology but also designs customized solutions for each industry. Thanks to its commitment to innovation and efficiency, it has become a key strategic partner for those looking to optimize their intralogistics and adapt to the challenges of the modern market.

Discover how to transform your warehouse management with innovative solutions today. Contact MIM Patchworkservice and take the next step toward the logistics of the future!

Innovation and Partnerships: MIM Group’s Strategic Move to Advanced Machine Tools (AMT) in Barcelona

MIM Group has successfully concluded its participation at the Advanced Machine Tools (AMT) trade show, which has become a key event for the welding and industrial technology sector. The company stood out for its offering of cutting-edge laser welding solutions, generating significant interest among visitors, distributors, and industry professionals.

During the trade show, the MIM Group team gave a presentation entitled “Welding Machine: Improve Your Performance,” a technical talk available on the MIM Group YouTube channel for those who wish to revisit it. Furthermore, the practical laser welding demonstrations (masterclasses) held at its booth were highly praised by attendees, highlighting the effectiveness of its technology.

“We are very satisfied with the reception we received at AMT. It has been a valuable opportunity to strengthen ties with our strategic partners and establish new business relationships,” commented Bernat Armengou, the company’s sales representative.

The fair not only served as a technological showcase but also as a forum for knowledge exchange, allowing MIM Group to reaffirm its commitment to continuous innovation and quality. After its visit to AMT, the company plans to continue expanding its reach and leadership in advanced industrial solutions.

Innovation, maintenance, and intralogistics: MIM Group strengthens its leadership at Logistics&Automation Porto

MIM successfully concluded its participation in the Logistics&Automation trade fair, one of the most important events in the logistics and intralogistics sector in Portugal. The company established itself as a leader in advanced industrial solutions, generating a high level of interest among visitors, industry professionals, and potential strategic partners.

During the event, MIM Group presented its comprehensive management system, Sigmimone, which places special emphasis on preventive and corrective industrial maintenance as a key element for optimizing operational efficiency, reducing downtime, and extending equipment lifespan. According to industry experts, maintenance is a fundamental pillar in the era of Logistics 4.0, where automation and constant system availability are essential for business competitiveness.

“We are extremely pleased with the reception we received at Logistics & Automation in Porto. The event provided us with an excellent platform to strengthen relationships with our partners and explore new avenues for commercial cooperation,” said Medir Lecha Puig, CEO of MIM Group.

MIM Group’s presence at the event not only demonstrated its capacity for innovation, but also its commitment to continuous improvement and industry collaboration. The fair served as a meeting point for technology, knowledge, and business, allowing the company to reaffirm its position as a leader in intralogistics solutions.

With an eye on new markets and technological developments, MIM Group plans to expand its international presence and continue its commitment to excellence in industrial solutions.